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Lusaka, Zambia · Integrated digital manufacturing hub

Prototype it. Engineer it. Manufacture it, under one roof.

3D Protosign turns your idea, drawing or broken part into a tested prototype and a production-ready component, made locally and delivered in days, not months. Serving business owners across Zambia, Botswana, Zimbabwe, Namibia, Malawi and South Africa.

  • Made in Zambia
  • Single parts to small batches
  • ZRA tax compliant
  • Top 5 youth-led MSME champion
3D CAD model of a ball mill on a rotating view poster
Design
Resin SLA 3D print in progress on the build surface
Prototype
Operator running the CNC plasma cutter
Manufacture

Trusted by businesses across Zambia

  • Freddy Hirsch Group
  • Zambeef Products PLC
  • Master Pork
  • CFAO Motors
  • Elite Dental Care
  • Black Drop Energy Solutions
  • Richard & Joy Freight
  • Hayati Prospectors Limited
  • Fast Express Limited
  • National Council for Construction

Recognised as a Top 5 Champion in the Youth-Led MSME Empowerment Programme by UNDP, the Ministry of Youth, Sport & Arts and BongoHive.

Why local manufacturing

Waiting for an imported part costs more than the part.

When critical components are imported, a breakdown becomes weeks of downtime. Innovators struggle to prototype, and small businesses tie up cash in minimum orders.

70%+

of industrial spare parts are imported

4-16 weeks

typical lead time for critical components

Months → days

how much we cut production lead times with local, on-demand manufacturing

Figures are 3D Protosign market estimates.

What we do

Three ways we move your project forward.

FDM 3D-printed prototype parts held in two hands

01

Prototyping

Test it before you commit to it.

  • Rapid prototypes for testing and validation
  • 3D printing in SLA (resin), SLS and FDM
  • Functional prototypes and end-use parts in materials such as nylon (PA12) and flexible TPU
  • CNC routing and laser cutting for fast physical mock-ups
  • Iterate from concept to prototype to production with one team
Technical CAD model of a ball mill shown as a design poster

02

Design and engineering

Turn a sketch, a sample or a broken part into a design that can be made.

  • 3D design and CAD file creation
  • Technical drawings and 3D renderings for approval
  • Reverse engineering of existing components
  • Digital modelling and design-for-manufacture optimisation
  • Mechanical and electrical engineering design expertise
Operator running the CNC router in the Protosign workshop

03

Manufacturing

Production parts, on demand, made close to you.

  • Industrial 3D printing from a single part to small batches
  • CNC plasma and laser cutting of steel, aluminium and acrylic, up to 1 inch (25 mm) thick
  • CNC routing of wood, plastic and aluminium
  • Precision machining and heat treatment for wear parts such as blades and plates
  • Spare-part localisation: digitise a part once, produce it whenever you need it
  • Quality control built into every job

Also under one roof: Branding and signage (2D and 3D signage, vehicle and apparel branding, large-format printing) · Custom furniture · Corporate identity and websites.

From first message to delivered parts.

  1. 1

    Share

    Send a CAD file, drawing, photos or the physical part.

  2. 2

    Digitise

    We scan, measure and model it into a production-ready 3D file.

  3. 3

    Validate

    Engineering review and design-for-manufacture optimisation. Prototype if needed.

  4. 4

    Produce

    3D printing, CNC routing, cutting or machining.

  5. 5

    Check

    Fit, finish and function are verified before release.

  6. 6

    Deliver

    Delivered locally or regionally.

Digitise → Produce → Deliver → Scale

Industries and parts

Built for the industries that keep southern Africa running.

Mining

  • Drill bits
  • Compressor screws
  • Wear plates and liners
  • Pump impellers

Agriculture and food processing

  • Mincer plates and blades
  • Processing equipment parts

Automotive and transport

  • Gear levers
  • Brackets
  • Vehicle branding

Medical and dental

  • Equipment components
  • Reusable respirators

Packaging and manufacturing lines

  • Sprockets, gears, rollers, pulleys
  • Jigs and fixtures
  • End-of-arm tooling

Construction, interiors and retail

  • Signage
  • Bespoke furniture
  • Display fittings

Mining spare parts

Mining spare parts, made on demand, close to the mine.

Drill bits

hard-facing and flushing channels, improved wear resistance

Compressor screws

reduced downtime, optimised air-system performance

Drifter coupling pieces

quick on-site production, no stock dependency

Ground engaging tools

dual-material, carbon steel with Stellite, enhanced durability

Bearing blocks

high precision, improved structural reliability

Demolition teeth

shorter lead times than the standard supply chain

Also: hydraulic coupling components, conveyor roller brackets, gearbox protective casings, wear plates and liners, pump impellers and housings, shaft collars and mounts, structural support brackets, protective covers and caps, drill bit adapters.

Reusable TPU respirator mask, side profile

TPU reusable respirators

Flexible, durable, compatible with replaceable P2/P3 filters, resistant to heat, abrasion and industrial chemicals. Quality-checked for fit, endurance and pressure.

Mineral processing ball mill equipment
Mineral processing equipment

Why mining companies work with us

  • local manufacturing reduces import risk and cost
  • on-demand production with no minimum order quantity
  • quick turnaround for breakdowns and emergency replacements
  • we adapt part designs using your performance feedback
  • joint prototype testing and design improvement
  • less waste through optimised material use
Request the mining spare-parts catalogue

The machines behind the parts.

Formlabs SLA resin 3D printer
SLA resin printing
FDM 3D printer in the Protosign office
FDM printing
CNC plasma cutter cutting metal sheet
CNC plasma cutting
Operator running the CNC router
CNC routing
CNC plasma and laser cutting
complex shapes in steel, aluminium and acrylic, up to 1 inch thick
CNC router
precision cutting and shaping of wood, plastic and aluminium
3D printing
SLA, SLS and FDM, for complex shapes with high precision and accuracy
Large-format printing
up to 5 feet wide; plotter cutting of vinyl; heat-press branding

Selected work

Real parts. Real projects. Made in Lusaka.

Also made for clients: meat mincer plates and blades, fibreglass tiles, a motorbike gear lever, swivel guides, technical drawings and CAD files, bespoke white curved tables and off-wall tables.

Why businesses choose us.

One roof

design, prototyping and production in a single workshop.

Local and fast

no ocean freight, no customs delays on the parts we make here.

On demand

single parts and small batches, no stock needed.

We iterate with you

prototype, test, improve, then produce.

Less waste

3D printing reduces material waste and energy use and shortens production time.

Made in Zambia

local jobs, local skills, and a regional base for southern African businesses.

Building Zambia’s manufacturing future, one part at a time.

3D Protosign is a Lusaka-based manufacturer championing ‘Made in Zambia’. We combine product development, prototyping, manufacturing and branding so businesses can save time, reduce their dependence on imports and grow with confidence.

Mission

To revolutionise Zambia’s manufacturing landscape with 3D technology and integrated production services, building local capacity, creating jobs and delivering world-class solutions.

Vision

A future where local innovation thrives and 3D technology is accessible to all, so any idea can be designed, manufactured and branded locally.

Company facts

  • Registered in Zambia, January 2025 (private company limited by shares)
  • Based in Lusaka
  • Compliant with the Zambia Revenue Authority
  • Top 5 Champion, Youth-Led MSME Empowerment Programme
  • Exhibits at industry expos
The Protosign expo stand with banner and vasesClose-up of the Protosign expo banner and 3D-printed vasesWide view of the Protosign expo stand

The team

  • Kudzai Daka

    Founder & Managing Director

  • Precious Daka

    Co-Founder & Chief Technical Officer

  • Romeo Tembo

    Chief Marketing Officer

  • Gaurav Hurnaum

    Lead Designer

  • Cheshta Ghoora

    Lead Product Developer

Frequently asked questions

Any one of these: a CAD file (for example STL, STEP or DXF), a sketch or technical drawing, photos with measurements, or the physical part. Tell us what it must do and how many you need, and we will advise on material and process.

Request a quote

Tell us what you need to make.

Share a drawing, a photo or just the problem. We will reply with a clear next step.

Service interest

Send enquiry opens a prefilled email to info@protosignzm.com. Send on WhatsApp opens WhatsApp with the same details.

WhatsApp